Gas springs for stamping applications

用于冲压应用的气弹簧

>Gas springs, also known as nitrogen cylinders, provide constant force throughout their stroke length, making them ideal for stamping die applications where consistent pressure and smooth operation are critical. Unlike conventional coil springs that exhibit variable force characteristics, gas springs maintain nearly uniform force delivery, which is essential for precise metal forming operations. These self-contained units use compressed nitrogen gas to generate force, offering superior performance in high-cycle stamping environments where reliability and consistent part quality are paramount.

气弹簧，也称为氮气弹簧，在其行程长度内提供恒定的力，这使其成为需要恒定压力和平稳操作的冲压模具应用的理想选择。与表现出可变力特性的传统螺旋弹簧不同，气弹簧保持几乎均匀的力输出，这对于精确的金属成型操作至关重要。这些自包含单元使用压缩氮气产生力，在可靠性和一致零件质量至关重要的高周期冲压环境中提供卓越的性能。

Gas spring systems and integration

气弹簧系统与集成

Modern stamping operations increasingly rely on integrated gas spring systems that combine multiple units with manifold distribution networks and centralized pressure control. These systems allow for precise force adjustment across different areas of large progressive dies, enabling optimal material flow and reducing part defects. The modular approach facilitates maintenance and troubleshooting while providing the flexibility to modify forces as tooling requirements change. System integration includes pressure monitoring, automatic refill capabilities, and safety relief valves to ensure consistent performance and operator safety during high-volume production runs.

现代冲压操作越来越依赖于集成的气弹簧系统，这些系统将多个单元与集流分配网络和集中压力控制相结合。这些系统允许在大型级进模的不同区域进行精确的力调节，从而实现最佳的材料流动并减少零件缺陷。模块化方法便于维护和故障排除，同时提供了在工具要求变化时修改力的灵活性。系统集成包括压力监测、自动补充功能和安全泄压阀，以确保在大批量生产运行期间的一致性能和操作员安全。

• Force ranges: Available from 50N to 50,000N working forces
• Stroke lengths: Standard strokes from 6mm to 500mm
• Operating pressure: Typically 70-210 bar nitrogen pressure
• Temperature range: Functional from -40°C to +80°C operating conditions
• Cycle life: Designed for 5-10 million cycles in stamping applications
• Response time: Instantaneous force delivery with minimal lag
• Mounting options: Threaded, flanged, and custom mounting configurations
• System integration: Manifold systems with centralized pressure control
• Safety features: Integrated relief valves and pressure monitoring
• Maintenance requirements: Periodic nitrogen pressure checks and seal replacement

• 力范围：工作力从 50N 到 50,000N
• 行程长度：标准行程从 6mm 到 500mm
• 工作压力：通常为 70-210 bar 氮气压力
• 温度范围：工作条件从 -40°C 到 +80°C
• 循环寿命：为冲压应用设计 5-10 百万次循环
• 响应时间：瞬时力传递，延迟最小
• 安装选项：螺纹、法兰和定制安装配置
• 系统集成：带集中压力控制的集流系统
• 安全特性：集成泄压阀和压力监测
• 维护要求：定期检查氮气压力和更换密封件